About 45ALE 3.0xD4x9x50 Polished
45ALE 3.0xD4x9x50 Polished is a high precision solid carbide end mill designed for aluminium, brass, copper, MS, EN8, EN19, and SS304 machining. Featuring a 3mm cutting diameter with a 4mm shank, this tool offers enhanced rigidity and stability during high-speed CNC operations. Its polished flute geometry ensures smooth chip evacuation, reduces built-up edge, and delivers excellent surface finish in non-ferrous and multipurpose materials. The optimized cutting design minimizes material sticking and improves machining efficiency, making it ideal for precision milling, slotting, and profiling applications. Widely used in automotive components, general engineering, and die and mould work, this tool provides consistent performance and extended tool life. As part of premium carbide end mill tools, it is trusted by CNC cutting tools manufacturers and industrial cutting tools suppliers.
SUKHMANI TOTAL SOLUTIONS, a leading CNC tools supplier in India, offers high quality precision carbide tools with competitive pricing and expert support.
Precision Engineering for Excellent ResultsWith a 3.0 mm diameter and a 50 mm length, the 45ALE solid carbide drill bit is manufactured for delivering consistent, accurate outcomes in high-precision tasks. Its design ensures remarkable performance in professional machining environments, resulting in clean holes with every use.
Versatile Applications Across Various MaterialsIdeal for processing steel, cast iron, and non-ferrous metals, this tool supports both automated and manual operation types. The polished finish and robust carbide structure make it suitable for a wide range of metalworking applications, including milling and slotting.
Enhanced User Benefits and Efficient Chip EvacuationThe two-flute straight design, paired with a mirror-polished finish, allows for optimized chip removal and reduced heat build-up during machining. This results in longer tool life and superior surface finish, especially when used with recommended coolant.
FAQ's of 45ALE 3.0xD4x9x50 Polished:
Q: How can I maximize the lifespan of the 45ALE 3.0xD4x9x50 Polished Drill Bit?
A: To achieve optimum tool life, always use the recommended coolant during operations. Maintain the appropriate cutting speed (up to 90 m/min, depending on the material) and ensure the drill bed is stable to minimize vibrations. Regular regrinding is possible to extend usability.
Q: What materials can this drill bit effectively machine?
A: This solid carbide drill bit is engineered for efficient drilling and milling in steel, cast iron, and non-ferrous metals. Its durable structure and precise design ensure reliable performance across these materials.
Q: Where is the optimal operating environment for this tool?
A: The 45ALE drill bit is suitable for various machining setups, including CNC, VMC, and SPM machines. Its robust construction makes it ideal for both industrial and precision workshop environments.
Q: What benefits does the mirror-polished finish provide?
A: The mirror-polished finish reduces friction, minimizes material adhesion, and enhances chip evacuation. This improves hole quality and extends the drill bit's working life by reducing wear.
Q: When is it necessary to regrind the drill bit?
A: Regrinding is recommended when the drill bit shows signs of wear, decreased cutting performance, or degraded hole quality. This process restores cutting efficiency and prolongs operational longevity.
Q: How do I use this drill bit for through-hole drilling?
A: Mount the drill bit securely in a compatible CNC, VMC, or manual machine. Apply the recommended coolant, program or operate within specified cutting speeds, and maintain consistent feed rates for efficient chip removal and accurate hole formation.
Q: What makes the 45ALE drill bit advantageous for precision machining?
A: Its strict h7 tolerance, 0.01 mm cutting accuracy, robust carbide material, and high hardness (92 HRA approx.) make the 45ALE ideal for high-precision operations requiring reliable, consistent results.