About 45ALE 2.0xD6x6x50-3f (Polished)
45ALE 2.0xD6x6x50-3F Polished is a high precision solid carbide end mill designed for aluminium, brass, copper, MS, EN8, EN19, and SS304 machining. This micro diameter tool with a 6mm shank offers excellent rigidity and stability during high-speed CNC operations. The 3-flute polished carbide design ensures smooth chip evacuation, reduces built-up edge, and delivers superior surface finish in non-ferrous and multipurpose materials. Its optimized flute geometry minimizes material sticking and enhances cutting efficiency, making it ideal for micro machining, fine slotting, and precision profiling applications. Widely used in automotive components, general engineering, and die and mould work, this tool ensures consistent performance and extended tool life. As part of premium carbide end mill tools, it is trusted by CNC cutting tools manufacturers and industrial cutting tools suppliers.
SUKHMANI TOTAL SOLUTIONS, a leading CNC tools supplier in India, offers high quality carbide cutting tools with competitive pricing and expert support.
High Performance and DurabilityConstructed from micro grain K10/K20 solid carbide, the 45ALE 2.0xD6x6x50-3f demonstrates superior hardness (>91 HRA) and excellent wear resistance. Its mirror-polished flute design and sharp edge profile ensure optimal chip removal and high accuracy during milling processes, making it a dependable choice for demanding tasks.
Versatile Applications in Precision MachiningThis end mill is specifically designed for finishing, semi-finishing, slotting, and profiling operations in a variety of non-ferrous materials, including aluminum, copper, and plastics. The high helix angle and polished flutes provide flawless surface finishes and facilitate smooth, efficient machining, even at high speeds.
Optimized for CNC and Automatic MachiningWith a cutting capacity of 2.0 mm diameter and 6 mm flute length, the tool fits perfectly in CNC machining centers and milling machines. The advanced geometry and polished finish reduce cutting force, enhance accuracy, and extend tool life, supporting continuous, cost-effective production cycles.
FAQ's of 45ALE 2.0xD6x6x50-3f (Polished):
Q: How does the polished flute design benefit milling with the 45ALE 2.0xD6x6x50-3f end mill?
A: The mirror-polished flute enables exceptional chip evacuation, which minimizes heat buildup and reduces the risk of material sticking. This results in smoother cutting, improved surface finish, and longer tool life, especially when machining aluminum, copper, and non-ferrous metals.
Q: What materials are best suited for the 45ALE 2.0xD6x6x50-3f end mill?
A: This end mill is optimized for processing aluminum, copper, non-ferrous metals, and various plastics. Its sharp edge and high helix angle facilitate efficient cutting and clean surface finishes on these softer, ductile materials.
Q: When should this end mill be used during the manufacturing process?
A: The 45ALE 2.0xD6x6x50-3f is most effective during finishing, semi-finishing, profiling, and slotting operations, especially where high precision and a clean surface are essential. It is designed for use in the later stages of part production for best results.
Q: Where can this end mill be operated for optimal performance?
A: This tool is engineered for use in CNC machining centers and milling machines, supporting both automatic and high-speed processing. Environments that require stable clamping and precise tool holding are ideal for achieving the best performance.
Q: How do I achieve high precision with this end mill?
A: To maximize precision, use a machine with tight tool-holding tolerance, follow the recommended cutting speed of 200-300 m/min (depending on the material), and ensure proper cooling and chip removal. The tool's H6 shank tolerance and optimized geometry support superior accuracy.
Q: What is the recommended process for using this end mill in slotting and grooving?
A: For slotting and grooving tasks, align the flute axis parallel to the intended cut, utilize appropriate feeds and speeds for the material, and allow the polished flutes to effectively clear chips. Consistent lubrication or air cooling may further enhance chip evacuation and surface quality.
Q: What benefits does this solid carbide end mill provide over traditional tools?
A: Compared to traditional unpolished or steel tools, this end mill offers higher wear resistance, superior surface finish, and improved productivity. Its polished surface and carbide construction make it suitable for high-speed, high-precision machining with reduced downtime for tool changes.