About 45ALE 4.0x12xD4x50-2f Polished
45ALE 4.0x12xD4x50-2F Polished is a high performance solid carbide end mill specially designed for aluminium, brass, copper, MS, EN8, EN19, and SS304 machining. Its 2-flute polished design ensures maximum chip evacuation, making it ideal for high-speed machining and heavy material removal in non-ferrous applications. The polished flute geometry reduces built-up edge and prevents material sticking, delivering excellent surface finish and consistent cutting performance. This tool is suitable for slotting, roughing, and profiling operations in CNC machining, especially where high feed rates are required. With a balanced design and optimized cutting geometry, it provides stable performance and longer tool life. Widely used in automotive, general engineering, and precision machining industries, it is trusted by CNC cutting tools manufacturers and industrial cutting tools suppliers.
SUKHMANI TOTAL SOLUTIONS, a leading CNC tools supplier in India, offers premium carbide cutting tools with competitive pricing and expert technical support.
Precision and PerformanceEngineered for high precision with a tight tolerance of 0.01 mm, this carbide end mill provides exceptional cutting accuracy, even at high speeds. The 45 helix angle and 2-flute design optimize chip evacuation, reducing heat buildup and extending tool life when machining non-ferrous materials.
Optimal for Aluminium and Non-Ferrous MetalsWith its mirror-polished finish and sharp edges, the 45ALE end mill excels in aluminium, copper, and similar materials. The tool's geometry delivers clean, burr-free results, making it suitable for both finishing and semi-finishing applications in demanding industrial environments.
Versatile OperationThis end mill supports both dry and wet cutting, giving operators flexibility according to the work material and setup. Compatible with CNC milling machines and machining centers, it handles automatic and manual operations, accommodating a range of manufacturing processes and production scales.
FAQ's of 45ALE 4.0x12xD4x50-2f Polished:
Q: How should I use the 45ALE 4.0x12xD4x50-2f end mill for optimal performance?
A: For best results, use the end mill at recommended feed rates between 600-1200 mm/min, adjusting based on the material's hardness. Ensure correct clamping and consider using suitable coolant for enhanced tool life, especially during continuous or high-speed operations.
Q: What materials is this tool specifically designed to machine?
A: This end mill is engineered for aluminum, copper, and other non-ferrous metals, thanks to its sharp edges and polished flutes which help produce clean cuts and effective chip removal for these softer materials.
Q: When is it appropriate to use dry cutting versus wet cutting with this tool?
A: You can operate the tool in both dry and wet cutting modes. Dry cutting is often effective in high-speed operations on non-ferrous metals, while wet cutting can help reduce heat and prolong tool life, particularly during longer machining sessions.
Q: Where can this end mill be used?
A: It is suitable for CNC milling machines and machining centers, accommodating a variety of industrial and workshop environments for milling, slotting, and finishing tasks.
Q: What benefits do the mirror-polished flutes provide?
A: The mirror-polished flutes minimize material adhesion to the tool, significantly improving chip removal. This leads to smoother surfaces, less heat buildup, and reduced risk of tool clogging, especially when working with soft metals.
Q: How does the tool's design contribute to high-precision machining?
A: With high-precision manufacturing to DIN/ISO standards and a tolerance up to 0.01 mm, the tool's 2-flute, 45 helix angle geometry ensures efficient chip evacuation, stable machining, and exceptional dimensional accuracy.